This paper deals with an analysis of a middle-frequency resistance spot-welding (RSW) system with a dc welding current controlled by a pulsewidth modulated inverter, which supplies a welding transformer with a full-wave rectifier mounted at the secondary. Welding transformers in the automotive industry are usually mounted on the arm of a moving robot, so the weight is important. To achieve the same welding power with a large welding current, the transformer's weight can be reduced with a higher PWM switching frequency. This higher frequency allows a reduction in the transformer's iron-core cross section with shorter primary and secondary windings. Unfortunately, the leakage inductances prevent the RSW system from achieving the same nominal welding current at higher frequencies. The frequency-dependent maximum welding current is a characteristic behavior of the RSW system, which can be determined by sophisticated and time-consuming simulations or with the expensive measurements. The third option presented in this paper is determination of an analytical solution, which allows calculation of the maximum welding current as function of frequency or any parameter of the RSW system circuit model. The analytically calculated frequency-dependent function of the maximum welding current was completely confirmed by measurements on an industrial RSW system and by numerical simulations.
COBISS.SI-ID: 20664598
This paper compares the match obtained using the classical Langevin function, the tanh function as well as a recently by the authors proposed double Langevin function with the measured anhysteretic magnetization curve of three different non-oriented electrical steel grades and one grain-oriented grade. Two standard non-oriented grades and a high-silicon grade (Si content of 6.5%) made by CVD are analyzed. An excellent match is obtained using the double Langevin function, whereas the classical solutions are less appropriate. Thereby, problems such as those due to propagation of approximation errors observed in hysteresis modeling can be bypassed.
COBISS.SI-ID: 20245782
This paper presents a comparative study of different static hysteresis models coupled to the parametric magneto-dynamic model of soft magnetic steel sheets. Both mathematical and behavioral as well as physically based approaches are discussed with respect to the ability to predict the dynamic hysteresis loop shape and iron loss under arbitrary excitation waveforms. Both current- as well as voltage-driven excitation cases are evaluated. The presented analysis discusses and points out advantages and limitations of the majority of the well-known static hysteresis models. In this way, it supports the selection of adequate hysteresis models for the specific application, i.e., smooth excitations, distorted flux waveforms, transients, or steady-state regimes. Comparisons against measurements for a M400-50A electrical steel over a wide range of magnetic flux density and frequencies for both sinusoidal and arbitrary excitations are analyzed. In the analysis hysteresis loop shapes, power losses as well as NRMS errors of individual loop sections are compared.
COBISS.SI-ID: 20246038
This paper presents a detailed theoretical background of the saturation wave model (SWM), which offers a simplified homogenized solution of the nonlinear diffusion phenomena inside soft magnetic steel sheets (SMSSs). The SWM is capable of predicting the complicated dynamic magnetization of SMSS without discretization of the cross section of the SMSSs. Despite its simplicity, the SWM predicts exact solutions of the discussed problems when step-like magnetization curves are assumed and reasonably accurate solutions for real magnetization curves. In this paper, the SWM is analyzed in comparison to the numerical solution of the diffusion phenomena using the parametric magnetodynamic model, where interesting properties of the SWM are discussed and pointed out.
COBISS.SI-ID: 20400918
This paper compares two different identification methods of a static rate-independent energy-based hysteresis model with regard to the dynamic hysteresis loop shape prediction when coupled to the parametric magnetodynamic lamination model. The values of hysteresis model parameters are determined solely based on the quasi-static major loop. A semiphysical approach identifying the reversible and irreversible field components independently and a purely mathematical scheme using a differential evolution optimization algorithm determining all parameters simultaneously are compared. Both variants of parameter identification are analyzed in terms of hysteresis loop shape prediction for quasi-static as well as dynamic loops.
COBISS.SI-ID: 19526934