Projects / Programmes
Adaptable hardening of austenitic steel surfaces by cryogenic forming processes
Code |
Science |
Field |
Subfield |
2.10.02 |
Engineering sciences and technologies |
Manufacturing technologies and systems |
Manufacturing technology |
Code |
Science |
Field |
2.03 |
Engineering and Technology |
Mechanical engineering |
cryogenic forming, austenitic stainless steel, structural steel transformation, austenite, martensite, strain rate, tensile test, process modeling, numerical simulations, bar drawing, controlled local specimen subcooling, digital valves, flexible forming system
Researchers (20)
no. |
Code |
Name and surname |
Research area |
Role |
Period |
No. of publicationsNo. of publications |
1. |
10762 |
MSc Boštjan Arh |
Materials science and technology |
Researcher |
2020 - 2023 |
0 |
2. |
38468 |
Pavel Drešar |
|
Technical associate |
2020 |
0 |
3. |
10499 |
PhD Niko Herakovič |
Mechanical design |
Researcher |
2020 - 2023 |
0 |
4. |
33239 |
PhD Marko Jerman |
Manufacturing technologies and systems |
Researcher |
2020 - 2023 |
0 |
5. |
53789 |
PhD Matic Jovičević Klug |
Materials science and technology |
Researcher |
2021 |
0 |
6. |
31395 |
PhD Fevzi Kafexhiu |
Materials science and technology |
Researcher |
2020 |
0 |
7. |
27758 |
Andrej Kos |
Manufacturing technologies and systems |
Researcher |
2020 |
0 |
8. |
12260 |
PhD Andrej Lebar |
Manufacturing technologies and systems |
Researcher |
2020 - 2023 |
0 |
9. |
39193 |
PhD Jure Murovec |
Energy engineering |
Researcher |
2023 |
0 |
10. |
23469 |
PhD Henri Orbanić |
Manufacturing technologies and systems |
Researcher |
2020 |
0 |
11. |
12957 |
PhD Tomaž Pepelnjak |
Manufacturing technologies and systems |
Head |
2020 - 2023 |
0 |
12. |
15269 |
PhD Bojan Podgornik |
Materials science and technology |
Researcher |
2020 - 2023 |
0 |
13. |
50842 |
Jernej Protner |
Manufacturing technologies and systems |
Researcher |
2020 - 2021 |
0 |
14. |
39494 |
PhD Matevž Resman |
Manufacturing technologies and systems |
Researcher |
2020 - 2023 |
0 |
15. |
17999 |
Matjaž Rot |
|
Technical associate |
2020 - 2021 |
0 |
16. |
30912 |
PhD Izidor Sabotin |
Manufacturing technologies and systems |
Researcher |
2020 - 2023 |
0 |
17. |
51435 |
Luka Sevšek |
Manufacturing technologies and systems |
Researcher |
2020 - 2023 |
0 |
18. |
31322 |
PhD Marko Šimic |
Manufacturing technologies and systems |
Researcher |
2020 - 2023 |
0 |
19. |
18553 |
PhD Joško Valentinčič |
Manufacturing technologies and systems |
Researcher |
2020 - 2023 |
0 |
20. |
37172 |
PhD Hugo Zupan |
Manufacturing technologies and systems |
Researcher |
2020 - 2023 |
0 |
Organisations (2)
Abstract
Austenitic stainless steel products represent an important segment of technological solutions for working at high and low temperatures and in corrosive environments. The surfaces of these steels cannot be hardened under normal technological conditions, although some products require a tough product and a hard (martensite) surface at the same time. Despite the enormous potential of this type of solution, there are no known solutions worldwide, and even applications in which the entire austenitic workpiece is transformed into a martensitic structure with cryogenic heat treatment are rare. The transformation of austenitic steels into a martensitic structure can be achieved much faster than by the cryogenic heat treatment by the cryogenic forming. The metallurgical fundamentals underlying these processes are incompletely researched and with models only poorly described in the literature. The project will carry out fundamental research on cryogenic forming with the aim of bringing the technology to a level that allows the gradation of the material from the hard outer layer (martensite) to the tough core (austenite) to be controlled. The main objective of the project is the establishment of fundamental knowledge which enables a flexible cryogenic cooling. This enables under the appropriate forming conditions the production of the mentioned gradation and the partial phase change of the cross-section to the desired depth. For this purpose, the effects of temperature, cooling rate, size of plastic strain, and strain rate on martensite formation and the thickness of the resulting layer are first investigated by simple methods of cryogenic soaking and simple cryogenic pouring of the sample with liquid nitrogen. At the same time, an adaptive cooling system is being developed which supplies the optimum amount of cryogenic medium to the cooling area of the workpiece via digital valves. In addition to digital valve technology, the complete cooling system will offer suitable nozzle designs with temperature sensors and a safety chamber for phase separation of liquid and vaporized nitrogen. It is very difficult to perform continuous workpiece temperature measurement during the forming process. Therefore, a numerical model for the calculation of the temperature field in the workpiece both during cooling by soaking in cryogenic medium and during liquid nitrogen pouring will be set-up and experimentally verified. A measuring system is being developed to analyse the temperatures at different points on the workpiece as a function of the ambient temperature during the cryogenic forming. Since the strain affects the temperature field, we will also set up a numerical model of the forming and take into account the calculated heat generated by the work hardening during the forming. An important contribution of the project is the definition of a new understanding of cryogenic forming technology and the key parameters influencing it. Understanding the effects also allows a scientific approach to identify the fundamental phenomena that lead to the onset of phase transformation of austenitic steel when plastic strain is introduced into the material. Only a good understanding of the fundamental phenomena enables the creation of models that form the basis for numerical evaluations for the qualitative prediction of forming processes in a cryogenic environment. The modelling of the cryogenic forming is a new field which has not yet been explored in the scientific literature. We will model uniaxial tensile and compression tests as well as bar drawing and verify these tests experimentally. The material description identified by experiments forms the basis for forming modelling, whereby structural changes in the cryogenic state are taken into account. The above-mentioned basic research and the understanding of the fundamental phenomena in the material during the cryogenic forming ensure the quality implementation of the applied projects in the continuation of this